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Manufacturing

PRETTL Electronics manufactures and integrates electronic components and complete systems at several locations in Germany and Eastern Europe.


The production skills of PRETTL Electronics include the assembly of printed circuit boards, cable assembly and the complete assembly of functional tested modules, devices and systems. The use of optimum manufacturing processes, shortest manufacturing lead times and high product quality is planned and implemented by our experienced process and test engineers. Inspection concepts and procedures are tailored to the specific needs of our customers' products and provide the basis for a zero-defect production.

 

Whether low-tech / high-volume or high-tech / low-volume - PRETTL Electronics provides cost effective solutions for the entire product portfolio.

Our expertise in the sample production of printed circuit boards:

  • Development-related advice regarding manufacturability, test depth, production ratio and layout rules
  • feedback on experiences from the prototyping
  • Sample units in 3 to max. 10 working days from part availability


Our prototyping team has a separate production line.



Our expertise in the assembly of printed circuit boards:

  • Modern SMD assembly lines and in-line soldering paste printing
  • Reflow soldering (convection) under inert gas or vapor phase
  • program supported hand assembly of leaded components
  • Leaded and lead-free wave soldering under a protective atmosphere
  • Selective Soldering
  • Programmable Painting
  • milling, cutting and punching of printed circuit boards
  • Pressing
  • Ultrasonic welding
  • grouting tratement and processing
  • Rework



Our expertise in the cable assembly:

  • Manual confection from small series to fully automated high volume manufacturing in Eastern Europe
  • single conductors to 90 sq. mm, control lines with and without shielding, coaxial cables, flat ribbon and round flat ribbon cables, insulation and heat shrink tubing, corrugated tubes
  • Sampling for standard contacts in max. 10 working days from material availability

 
Our expertise in the installation and completion:

  • Complete installation, calibration and final testing of modules, devices and systems
  • Process and series optimized assembly: Toyota Production System, assembly cells
  • Partial and fully automated production of electronic systems
  • switchboard assembly



Our expertise in test engineering:

  • Modern equipment for automated optical inspection (AOI) (Manufacturer: VISCOM)
  • SPEA flying probe testers
  • In-Circuit Tester (Manufacturer: AEROFLEX, AGILENT, DIGITAL TEST, SPEA and TERADYNE)
  • Boundary-scan tester (Manufacturer: Göpel)
  • X-ray inspection system from phoenix I x-ray
  • Product-specific EoL tests


  • Our expertise in electronic systems:As a supplier of commutation systems (brush holder for low voltage motors) and motor vehicle indoor control modules PRETTL Electronics has established itself as a reliable and competent partner in the automotive industry. Both in the semi-automatic and in the fully-automatic manufacturing of electronic systems PRETTL Electronics possesses an excellent expertise. 

    Critical for the efficiency of the production facilities are the high degree of automation and the flexibility of line concepts. The universal process equipment allows a large number of different assembly variants on a production line.